Torque Limiter Suppliers

A torque limiter is a mechanical device designed to protect machinery and equipment from damage caused by excessive torque. It works by temporarily disconnecting the power transmission between the motor and the load when the torque exceeds a predetermined limit. This prevents the equipment from being damaged or destroyed due to overload or jamming.

• A torque limiter typically consists of two flanges, one connected to the motor or input shaft and the other to the load or output shaft. The flanges are separated by a series of balls or rollers that are held in place by springs or a compressed disc. When the torque exceeds the predetermined limit, the balls or rollers slip out of their pockets, allowing the flanges to rotate independently and disconnecting the power transmission. Once the torque drops below the limit, the balls or rollers return to their pockets, and the power transmission is re-engaged.

Torque limiters are commonly used in industrial machinery, such as conveyor systems, pumps, and mixers, where sudden changes in load or jamming can cause damage to the equipment or pose a safety hazard to operators. They are also used in automotive applications, such as drivetrain and transmission systems, to protect against damage from sudden acceleration or gear slippage.

Is a mechanical device that limits the amount of torque transmitted through a rotating shaft. There are several types of torque limiters available in the market, including:

• Friction torque limiters: These limiters use friction to prevent excessive torque from being transmitted through the shaft. They typically consist of two plates with a friction material in between that slips when the torque exceeds a certain level.
• Ball detent torque limiters: These limiters use balls that are held in place by springs in sockets on the input and output sides of the torque limiter. When the torque exceeds the set limit, the balls jump out of their sockets, preventing further transmission of torque.
• Shear pin torque limiters: These limiters use a pin that is designed to shear off when the torque exceeds a certain level. This stops the transmission of torque and protects the machinery from damage.
• Magnetic torque limiters: These limiters use a magnetic field to transmit torque. When the torque exceeds the set limit, the magnetic field weakens, and the transmission of torque is stopped.
• Hydraulic torque limiters: These limiters use hydraulic pressure to limit the amount of torque transmitted through the shaft. When the torque exceeds the set limit, the hydraulic pressure increases, and the transmission of torque is stopped.

Pneumatic torque limiters: These limiters use compressed air to limit the amount of torque transmitted through the shaft. When the torque exceeds the set limit, the air pressure increases, and the transmission of torque is stopped.

S are used in various industrial settings to prevent damage or failure of equipment due to excessive torque. Some common applications include:

• Conveyor systems: Torque limiters are used to protect conveyor systems from damage due to overloading or jamming.
• Packaging machinery: Torque limiters help prevent damage to packaging machinery caused by jams or overloading.
• Printing presses: Torque limiters are used to prevent damage to printing presses caused by paper jams or overloading.
• Industrial mixers: Torque limiters help prevent damage to industrial mixers caused by excessive torque.
• Material handling equipment: Torque limiters are used to protect material handling equipment such as cranes, hoists, and lifts from overloading or jamming.
• Power transmission systems: Torque limiters are used to protect power transmission systems such as gearboxes, couplings, and shafts from damage caused by overloading or sudden shock loads.

Overall, torque limiters are an important safety feature in many industrial applications, helping to prevent costly downtime and equipment failure.

Is an essential component in many industrial applications as it helps to protect equipment from damage caused by overloading. When selecting a torque limiter, several factors should be considered, including the maximum torque capacity, the type of overload protection required, the size and weight of the torque limiter, the operating speed, and the environment in which it will be used. Other factors to consider include the level of accuracy required, the ease of installation and maintenance, and the cost of the torque limiter. Ultimately, the choice of a torque limiter will depend on the specific needs of the application, and it is essential to consult with an expert in the field to determine the best option.

The maximum torque capacity of a Torque Limiter can vary depending on its design and construction. Generally, Torque Limiters are designed to protect machinery and equipment from damage by limiting the amount of torque that can be transmitted through a system. They are typically rated based on their torque capacity, which can range from a few Nm to several thousand Nm. The actual maximum torque capacity of a Torque Limiter will depend on factors such as its size, materials, and construction, as well as the specific application and operating conditions. It is important to select a Torque Limiter with the appropriate torque capacity for the intended application to ensure optimal performance and protection.

The operating temperature range of a Torque Limiter varies depending on the specific type and model. However, most Torque Limiters can operate within a temperature range of -30°C to +100°C (-22°F to +212°F). Some models may have a wider or narrower temperature range, so it is important to check the manufacturer's specifications before selecting a Torque Limiter for a specific application. Additionally, extreme temperatures outside of the specified range can cause damage to the Torque Limiter and affect its performance.

A torque limiter is a mechanical device that limits the amount of torque transmitted between two shafts. It is commonly used in power transmission systems to prevent damage to equipment and machinery caused by excessive torque.

• To install a torque limiter, follow these steps:
• Determine the torque requirements of your application. This will help you choose the right type of torque limiter for your needs.
• Select a torque limiter that is compatible with your shaft sizes and mounting configuration.
• Install the torque limiter between the two shafts that need to be connected. Make sure that the torque limiter is properly aligned with the shafts and securely fastened in place.
• Adjust the torque setting on the limiter to the desired level. This can usually be done by tightening or loosening a set screw or adjusting a spring tension.
• Test the torque limiter to make sure it is functioning correctly. Apply torque to the system and observe the limiter to ensure that it is engaging and disengaging at the correct torque levels.

By following these steps, you can install a torque limiter to help protect your equipment and machinery from damage due to excessive torque.

Is a mechanical device that limits the amount of torque transmitted through a shaft. It is commonly used in industrial applications to protect machinery and equipment from damage caused by excessive torque. To maintain a torque limiter, follow these steps:

• Check the torque limiter regularly for signs of wear and tear, such as cracks, corrosion, or deformation.
• Clean the torque limiter periodically to remove dirt, debris, and other contaminants that can affect its performance.
• Lubricate the torque limiter according to the manufacturer's recommendations to ensure smooth and efficient operation.
• Test the torque limiter periodically to ensure that it is functioning correctly and providing the necessary protection.
• Replace the torque limiter if it shows signs of excessive wear or damage, or if it fails to perform as expected during testing.

By following these steps, you can ensure that your torque limiter is functioning correctly and providing the necessary protection to your equipment and machinery.

Warranties vary depending on the manufacturer and product. Some manufacturers offer a one-year warranty, while others offer a two-year or even a three-year warranty. It's important to check the specific warranty for the Torque Limiter you are interested in purchasing to ensure you are fully covered in the event of any defects or malfunctions. Additionally, it's always a good idea to read customer reviews and feedback to get a better sense of the reliability and durability of a particular Torque Limiter brand and model.

A torque limiter is a mechanical device that is designed to prevent damage to equipment or machinery by limiting the amount of torque that can be applied. It is commonly used in industrial applications such as conveyor systems, packaging machines, and printing presses. Here are some important safety precautions to be taken while using a torque limiter:

• Read the manufacturer's instructions carefully and follow them strictly.
• Ensure that the torque limiter is installed correctly and that all components are securely fastened.
• Regularly inspect the torque limiter for signs of wear, damage, or corrosion.
• Check the torque limiter's calibration regularly and adjust it if necessary.
• Use the correct tools and equipment when installing or adjusting the torque limiter.
• Do not exceed the maximum torque limit of the torque limiter.
• Always wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and hearing protection when working with machinery.
• Never attempt to modify or repair the torque limiter yourself. Always seek the assistance of a qualified technician.

By following these safety precautions, you can ensure the safe and efficient operation of your machinery while using a torque limiter.